The use of large industrial containers has become very important in today’s supply chain as a method to transport large quantities of raw materials and/or finished products from one location to another (either nationally or internationally) in a safe and economical manner. The use of large industrial containers can reduce the risk of damage to products during shipment, reduce the cost of moving products from point A to point B, and minimize the risk of injury to employees involved in product movement. Over the last several decades, businesses have been searching for methods to increase the safety of their shipments. Large industrial containers offer a viable alternative to increasing the safety of shipments.
Logistics is the process of moving goods, so you need a container that can hold up against the weight of the good being transported, while minimizing or eliminating any weight of the container itself. Most older styles of packaging don’t offer enough structural integrity to allow you to safely move heavy items. Because of this, companies have either experienced more product damage during transit or lost products. FIBCs (Flexible Intermediate Bulk Containers) provide companies an opportunity to improve their operations as far as moving and removing goods into and out of FIBCs. Since FIBCs meet international quality control standards, they help protect products from environmental hazards such as moisture and excessive wear and tear on products while in transit.
Products that are transported and stored in the past ten years have changed drastically. Prior to the introduction of large format packaging products such as cement, grain, chemical and fertilizer were packaged in smaller bags. Each of the smaller bags had to be individually filled by hand before they were able to be loaded on to trucks. There were numerous issues related to the use of smaller bags for packaging bulk products. A few examples of these issues include product loss due to spills during transport, damage to the vehicles used to transport products, product contamination, and longer loading and dispatching times. All of these issues were resolved when large format packaging was introduced. Large format packaging provided producers with an alternative to consolidate numerous small packages into a larger package that is easier to handle.
The best use of the physical area of a container or vehicle where goods may be loaded into, can reduce the amount of time that goods are delayed during transport. This will also enhance the efficiency of the entire logistics operation. High-capacity woven bags will allow distribution centers to organize vertically with greater security, and to take advantage of the total vertical space available. Also, the development of highly effective lifting loops will allow cranes and/or fork lifts to pick up more than one product at a time. These two advancements will result in reduced processing times for products in distribution centers; thereby reducing labor costs, and increasing the global manufacturing supply chain’s productivity.
The increased longevity of modern bulk containers is due to the use of advanced polymer technology in the production process. An excellent illustration of such technology is the top grade virgin polypropylene resin which is typically used to produce most types of Jumbo Bag Price. Polypropylene is a thermoplastic polymer with high strength, flexural modulus, and good resistance to environmental stress cracking. When extruded as tapes and later woven into an extremely strong, long-lasting fabric, the polypropylene can withstand the mechanical pressure and dynamic load of transporting materials over long distances.
The field of materials science has continued to evolve. During the last several decades, many different types of methods have been developed for protecting polymer based packaging from deterioration. Some examples of these methods include: 1) the inclusion of UV stabilizing agents into nearly every commercially available polymer resin. Once the resin is placed outdoors and exposed to sunlight, the UV stabilizer will reduce the rate at which the resin degrades. 2) the application of a protective lining/coating made up of a certain type of polyethylene to the outer surface of the packaging. Packaging materials that may be damaged by moisture (such as food grade powder, chemical hygroscopic material, grain, etc.) can then be protected from damage caused by airborne contaminant particles or elevated humidity levels in the surrounding air.
When deciding which cost level you wish to buy your industrial packaging solutions from, Procurement Managers and Supply Chain Planners must consider a number of cost-related variables. The three most significant factors that will determine the final price of a Jumbo Bags Plastic include: the safe working load rating for the bag; the weight per square meter of fabric used to construct the bag (GSM); and whether any changes were made to the original design of the bag (such as adding an inner liner, filling spout, or discharge chute). As an illustration, if you need a Jumbo Bag capable of supporting a larger weight (such as two metric tons), you can expect to pay more for that particular type of Jumbo Bag. This is because the fabric weave must be denser to support the increased weight, and the lifting loop reinforcements must be stronger to ensure safe transport.
To find out whether it would make sense for you to invest in purchasing packaging materials as a way to lower costs, you should evaluate the total cost of ownership. Although the first-time investment required to buy high-quality, certified bulk containers is generally higher than for many other packaging choices; however, the long-term benefits of using bulk containers (i.e., longer life span, reusability, reduced product loss) make them ultimately less expensive. Companies who purchase large quantities from reputable suppliers typically receive discounts on those orders. Therefore, such companies are able to maximize the value of their packaging investments while remaining compliant with all applicable laws governing the transportation of hazardous and non-hazardous products.
The different parts of the industrial world will require a variety of packaging options depending on how they process the products. One example of this would be the many agricultural producers who use ventilated bulk containers (VBCs) to contain perishable and/or moisture-containing products like firewood and certain types of crops. VBCs can create enough air circulation so that there is no risk of mold developing or at least delaying the onset of mold. In contrast, the Chemical & Pharmaceutical Industry will often utilize anti-static and/or conductive materials designed specifically for allowing static electricity created during pneumatic conveyance of finely-ground powders and/or flammable materials to be discharged safely.
Companies may require further product personalization beyond material, added security features, etc. Companies may also require custom sizing, color coding and/or printing of company logos/names on the exterior of the product (woven fabric) for tracking/identification. Additionally, custom configurations of both the top and bottom of the product can be created to allow efficient use of automated filling/emptying equipment commonly found in industrial applications. Whether a company is looking for an open-top version of the product, a skirt-top version of the product, or a complex discharge spout version of the product; there are many options available to develop a custom-tailored packaging solution that integrates easily into existing operations.
The world’s manufacturing sector is now forced to find ways to reduce its impact on the environment. Replacing disposable packaging with durable polypropylene bulk containers is one method of achieving that objective. Polypropylene bulk containers are more long-lived than most other types of packaging as they are fully recyclable, and are able to be used multiple times. Once a container completes each shipment, it may be inspected and cleaned prior to being used again for the subsequent shipment, thereby decreasing the total quantity of packaging material that would otherwise need to be produced.
Recyclable thermoplastics offer alternatives when a part of a machine becomes damaged or unneeded; instead of throwing away the damaged part, it can be recycled. When a machine’s polypropylene fabric is sent to an industrial recycling facility, the old polypropylene fabric will be processed into new secondary plastics. The secondary plastics will support the idea of a circular economy. Companies can show that they are serious about operating in a sustainable manner and meeting the growing number of environmental regulations by using reusable and recyclable bulk packaging. Consumers and other groups who have a stake in today’s society are assessing how companies manage their supply chain processes and whether or not companies are conducting their businesses in an environmentally responsible manner.
Industrial transportation is dependent upon the use of state-of-the-art technology, the strongest packaging available, and cost-effective packaging. Polypropylene bulk bags provide a good balance of load-bearing capacity, structural integrity, and flexibility of application; therefore, they represent a key part of today’s worldwide logistics network. A knowledge of the different choices in terms of material specifications, pricing, and custom options would enable companies to enhance their supply chains, reduce product damage during transport, and achieve sustainability goals over the long-term.
Q1. Who is the largest supplier of PP Jumbo Bags?
Mahira Polyglobal LLP is the leading manufacturer and provider of high quality PP Jumbo Bags and FIBC (Flexible Intermediate Bulk Containers) Packaging Solutions.
Q2. What is the typical load capacity of a standard industrial bulk container?
In general, most designs of industrial bulk containers will allow you to transport varying amounts of weight. The maximum amount of weight that can be transported in any given design is dependent on how well-built it was, and what its safe load limit is. Typically, these limits range from 500 kg (1,100 lbs) up to 2,000 kg (4,400 lbs).
Q3. Can polypropylene bulk containers be customized for specialized industry requirements?
Containers can be tailored to meet the needs of different industries (such as options for top/bottom discharge, interior liners, UV protection and/or personalized company logo printing).
Q4. Are these packaging containers suitable for storing food-grade products?
There are many different types of safe food-grade materials that have been created just for the purpose of handling and transporting both agricultural products and powdered foods.
Q5. How do UV stabilizing additives benefit outdoor storage performance?
Polypropylene materials include ultraviolet (UV) stabilizers which help protect against damage caused by long-term exposure to sunlight. These additives preserve the mechanical properties of the material while being used outside.